Light Gauge Steel Frames & Rapid Buildings
Light Gauge Steel Frame (LGSF) is a cold rolled load bearing steel framed wall system with an established history as an innovative and reliable construction material in World. The inherent strength and design flexibility of LGSF construction enables increased spans, custom openings, curved walls and a variety of external architectural façade treatments; making it a versatile choice of construction material.
Our design philosophy is focused on rationalising the structural elements within the building to provide a more efficient construction programme and cost effective build methodology.
We provide a whole structure solution for your construction project.
From custom design solutions, modelling and methodology, to manufacture and installation.
Custom Design Solutions
Champion Prefabs provides a whole structure solution, from design to installation. We can help your design team adapt an existing building design into LGSF, or support your architect to design a bespoke LGSF building. Alternatively, you can engage our design team to work on a custom LGSF solution for your project.
Methodology and Modelling
Our team takes a collaborative approach to onsite construction. Working with the builder to develop a realistic and achievable construction programme that fully utilises the benefits of the LGSF structural solution. We offer a full structural methodology, including concrete supple and place, reinforcement steel, structural steel, LGSF load bearing wall system and roof framing.
Manufacture and Installation
Champion Prefabs team specialises in the manufacture and installation of LGSF systems for residential and commercial projects. During installation, our team employs a dry construction methodology with minimal wastage. Our ‘just in time’ delivery model means less manual handling and requires less onsite materials storage and set down area.
1. Structural Components
a. Wall Solution
A. RF Wall System
RF Wall is a high performance lightweight interior wall system consisting of a GI steel frame, encased in gypsum plasterboards on either side attached with self-drilling RF Walls screws.
HOW TO BUILD A WALL
Step 1: Framing using high performance LGSA Premium Steel™ studs and channels
Step 2: Management of services and provisioning for planned loading
Step 3: Install insulation in the cavity to enhance performance
Step 4: Install gypsum plasterboards on both sides
Step 5: Do jointing and finishing on the joints
Step 6: Finished wall
B. Structural Wall System
C. Partition wall system
B. Roof and Floor Solution
Cold-formed sheet steel is an easy to handle, economical, non-combustible, high quality alternate to more traditional framing materials. Steel framing offers a strong, accurate, dimensionally stable and durable framing system.
A. Roof system
B. Structural Floor Systems
C. Wall, Floor and Truss Kits Material List
D. Joist Kits
c. Sheathing and Insulation products
Champion Prefabs unites a global network of inventive and highly skilled building engineers and design specialists.
Our Engineering team has engineers from african, gulf and asian countries who have worked with a range of clients to deliver innovative solutions to world-leading infrastructure design projects across the globe.
The Champion Prefabs Green Building Products divisional operations are one-stop shops for all light-steel engineering needs.
1. Architecture Engineering Services
2. Steel Detailing
3. Foundation Designing
4. CNC Drawing ( Framecad , Howick , Scottsdale )
5. MEP Drawing and Shop drawing
6. Millwork drawing services
7. Fabrication drawings
8. Manufacturing Drawings
9. Connection design / Steel detailing
Our operation is divided in three aspects
1. Framing design
10. Structure engineering services
11. On site inspection.
Benefits of Outsourcing to Champion Prefabs
Our team of professionals can handle mechanical drawing or engineering drawing tasks that you present to us at a price that’s more than worth it.
- Assistance from veteran project managers
- Utilisation of the latest CAD software
- Total security of information and documents
- Highly trained architects, engineers and drafters to handle projects
- Extra Liveable Carpet Area of an LGS Structure.
- With the light weight nature of the LGS building, you will be saving almost 30% on the foundation cost.
- Savings on Floor Slabs .
- Fast construction
- zero wastage
- re-sale value
- less wastage and easy to build any customisation .
- each floor can build with decksheets (Lewis Decking for Light Gauge Steel Structures) with latest technologies help us build better smarter more efficient constructions.
Comparison Matrix – RCC Vs Prefabs
|The Impact of Good Insulation on Energy Saving in Airconditioners|
|Delta Temperature||Energy Savings||Units Saved/day||Unit Cost (INR/Unit)||Amt Saved/day (INR)||Amt Saved/Month (INR)||Amt Saved/Year (INR)|
|2 Degree Temp reduction||17%||7.65||10.00||76.50||2,295.00||27,922.50|
|3 Degree Temp reduction||23%||10.35||10.00||103.50||3,105.00||37,777.50|
|5 Degree Temp reduction||33%||14.85||10.00||148.50||4,455.00||54,202.50|
|10 Degree Temp reduction||50%||22.50||10.00||225.00||6,750.00||82,125.00|
|Considering outdoor temperature of 35 degrees for a typical 2BHK house with 3 Airconditioners with total 4.5 Ton Capacity|
|Comparison of Weight for a 4 Storied Building designed with LGS and RCC|
|Weight Comparison of RCC Vs LGS||RCC||LGS||% Saving|
|Concrete Weight in Foundation (Tons)||420||296||29%|
|Building Weight of Structural Materials (Kg/Sq.m)||960||435||55%|
|Floor Slab weight (Tons)||425||232||45%|
Project Name : LGS/CFS duplex house
Carpet Area : 2000 SqFT
Technology : LGS steel structure with Light foam insulation walls
Duration : 60 days
Location : Visit Now
CHAMPIONS GREEN COUNTY
Yeluvalli, Nandi Hobli, NH 7
Karnataka – India